• TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
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TC Bros.

TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster

$399.95 USD
TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
$399.95 USD

SKU: 103-0017
Pairs well with
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TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster

This TC Bros. Sportster Hardtail kit is designed to be the highest quality, most complete, and easiest-to-install kit on the market.

  • 100% made in the USA quality
  • Crafted with CNC mandrel-bent .120" wall USA-made steel tubing
  • Hardtail incorporates 3” of stretch and 5” of ground clearance for a great looking stance with a stock length front end
  • Included bolt on frame alignment jig for an easy install
  • 1-1/4" OD rails are the same diameter as original frames for a seamless-looking transition
  • Designed in 3-D CAD software for a perfect fit
  • Includes all required hardware and install instructions
  • Uses donor bike's stock wheel, tire, brake, axle, and spacers
  • Tubing slugged at all frame weld points for strength and CNC-machined at all frame attachment points for a perfect fit and easy welding
  • 3/8" thick, CNC laser-cut axle plates feature threaded chain adjuster bungs include chain adjusters for 25mm or 1" diameter rear axles
    • 2004 models with 3/4" axles require a 3/4"-to-1" conversion bushing kit (sold separately; P/N 104-0107)
  • Lower crossmember includes battery box mounting slots for easy installation
    • Accepts TC Bros. Holey Battery Box

Our hardtail kit is the smart choice for those looking to heavily modify an XL. By using our kit, you can retain your existing title and registration to prevent insurance and licensing headaches that come with complete replacement frames. Best of all, keeping that paperwork as-is won't devalue your motorcycle like special construction or self-assembled titles can.

We can help you build your Sportster right—we're with you through the whole job and have other complementary items that will help you avoid time-consuming fab work, including TC Bros. battery boxes, oil tanks, seats, lighting, and fenders. Be sure to check out our other products when planning your project.

Compatible and Required Products
  • Solid motor mount kit (required): 105-0190
  • Exhaust 109-0200
  • Seats: 106-0066, 106-0067, 106-0068, 106-0069, 106-0070, 106-0071
    • Seat mounting kit: 106-0227
  • Fender: 105-0136; requires use of 130mm (5") width tire
  • Sissy bar: 104-0080, 104-0081, 104-0089, 104-0090
  • Oil tank: 105-0132, 105-0149
    • Oil tank mounting kit: 105-0191
  • Battery Box: 104-0027
  • Chain drive conversion kit (required): 111-0023 or 111-0043
    • 530 drive chain (required): 111-0005 or 111-0006
  • Springer forks: 113-0082, 113-0084
  • Rear wheels: 115-0061, 115-0062
  • Brake kit: 102-0101, 102-0102, 102-0103
  • 3/4"-to-1" conversion bushing kit (required for 2004 Sportster only): 104-0107

We have the knowledge, experience, and selection to get you everything you need to build your Sportster right including, battery boxes, oil tanks, seats, lighting, etc. Be sure to check out our other products!

Fitment and installation

  • 2004-2013 Harley Davidson Sportster
  • Does not fit XR1200, any Ironhead Sportster, or 1982-2003 Sportster w/ solid mount
  • Neck angle/ride height intended for use with stock fork
  • Conversion to solid engine mounting required; (sold separately, P/N 105-0190)
  • Conversion to chain final drive required; sprocket kit (sold separately, P/N 111-0023 or 111-0043) and chain (sold separately, P/N 111-0005 or 111-0006) are compatible with this kit
  • Designed for 11-1/2" diameter rear brake rotors; 2011-2013 models with a 10-1/4" diameter rear rotor require a 2008-2010 rear caliper bracket (not included)
  • 2004 Sportster uses a 3/4" diameter rear axle; 3/4"-to-1" conversion bushing kit is required (sold separately, P/N 104-0107)
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
  • TC Bros. Weld-On Hardtail Kit for 2004-2013 Harley-Davidson Sportster
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